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MRP Stock Replenishment Scenario

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Hi All,

 

I need help with a couple of related complicated MRP scenarios:

 

  • 2 Plants B and C, non-producing, storage only
  • 1 Plant A, producing, supplies both plants
  • PIR is added on B and C (1000 and 1000 respectively) and the material has a special external procurement setting for plant B and C such that any requirement on B and C triggers a planned order on A and an STR on B and C
  • MRP is run on all
  • 2 planned orders on A, 1000 each for each plant
  • One STR of 1000 on each B and C
  • 1 week later, 1000 is produced on A, 500 for B and 500 for C, STO created, stock transferred against each STR (STR on each plant remains for 500 each and 2 planned orders for 500 remain on A)
  • Due to any reason, stock at B goes down to zero in a few days but A still has 500
  • In urgency, 300 from A needs to be transferred to B immedietly
  • If we do this straight away, plant A still thinks B needs 500 and C needs 500, when actually A needs 800 (500 scheduled + 300 given to B) and B needs 200 (300 already received from A)
  • STRs are for 500 each on both plants, Planned orders are for 500 each on A
  • How do I handle this with minimum hassle?

 

Similarly;

  • 2 producing plants A and F
  • 1 storage plant B
  • PIR on B for 1000 (setting for the material master external procurement states that any stock on B comes from F)
  • Planned order for 1000 on F, STR for 1000 on B
  • F cannot make 1000, only 700. 300 needs to come from A
  • How do I handle this with minimum hassle? Can't use quotas because nothing is fixed...can be any quantity

 

 

Thanks!


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